.png)
Factory-grade cable connections, out in the field.
What used to take 2 days, now takes 2 hours.
Connecting two HV or EHV conductors in the field has always been slow and difficult. It calls for highly skilled, certified technicians, and most methods start by cleaning every strand before the work can even begin. The larger the cable, the harder it gets.
ReliBond's Cold Spray process needs no prior cleaning or wire preparation. The machine builds a low-loss conductive coating directly onto each conductor face and handles the critical work itself. What used to take days comes down to hours, at consistent quality every time.
Terminator In-Field
The machine that brings the connection to the site.
What
The Terminator In-Field is ReliBond's machine for field installation. It's the primary product for connecting HV and EHV cables outside of a controlled environment.
How
It connects cables with Cold Spray directly in the field. The machine applies metal powder to the cable ends at supersonic speed, finishing with a silver layer that creates a silver-to-silver connection, which is what enables aluminium-to-copper transitions.
Advantages
✓
Reduces installation time from 2 days to 2 hours per connection
✓
Delivers the same reproducible result every time, regardless of operator skill
✓
Works on all conductor types: Al, Cu, AC, DC, wire, sector
✓
Logs and documents every parameter automatically (full audit trail)
✓
Operated by your own technicians after only a few days of training
Connecting cables in the field is where ReliBond delivers the most value, and where conventional methods struggle most.
AlCuCon Connector
The connection that stays in the cable.
What
AlCuCon is ReliBond's connector system. It's the metallic part that permanently connects the two conductors inside the cable. The machine moves on to the next project, while the connector stays with the cable.
How
Each connector is tailored to the project's cable design and specification, rather than forced to fit a standard part. It's built to carry transitions between materials, including aluminium-to-copper, which conventional methods find especially difficult and time-consuming.
Advantages
✓
Fits every conductor, size, and material across HV, EHV, AC, DC, and Al-to-Cu transitions
✓
Silver-to-silver connection that stays stable for the cable's full life, with no thermal runaway
✓
Shortest possible current path, for less heat and less space
✓
Spring washers keep constant pressure under changing mechanical and thermal load
✓
Clear quality markers confirm correct mounting and tightening
One connector for every conductor, stable for the life of the cable. The Terminator makes the connection – the AlCuCon holds it.
Every connection made out in the field.
Factory-grade result
field conditions
More than a machine. Everything it takes to run the process yourself.
Demo
Training
See how it works, then run it with your own people.
We demonstrate the process at your site or ours, so you can see exactly how it works. Then we train your own technicians to run it independently, with no specialist background required and no reliance on ReliBond being on site.
Buy
Lease
Own the equipment outright, or lease it by the project.
Buying makes sense for continuous, long-term work, while leasing fits a single project. In both cases the connectors are ordered per project, so your costs scale with the work rather than against it.
Service
Support
Supported for the full working life of the machine.
Every Terminator carries built-in sensors, so performance can be monitored and serviced before anything interrupts your work. Software updates and ongoing support keep the machine current for years, protecting your investment long after installation.
Bring factory-grade connections to your next field project.
